Boiler Operation Engineers Training

Training  for Boiler Operation Engineers (BOE) Examination in India

 BOE Exams Dates

Maharashtra BOE Exams,

  • Application Form for Dead Deadlines: 9 Jan. 2023
  • Exams of Months: Feb. 2024
  • Refer website: www.mahaboiler.in
  • Watch videos for exam form submission

Eligibility Criteria for BOE Exams

Qualification: Degree or Diploma in

  • Mechanical Engineering
  • Electrical Engineering
  • Chemical Engineering
  • Power Plant Engineering
  • Production Engineering
  • Instrumentation Engineering

Experience

  • For Degree holders: 2 years
  • For Diploma Holders: 5 years
  • For Degree/PG Diploma from
  • National Power Training Institute: 1 year

Engineers need to know

Subjects of the BOE Examination

The BOE examination is conducted in the following manner

  1. Written examination on Boiler Paper I
  2. Written examination on Boiler Paper II
  3. Written drawing examination on boiler
  4. Oral examination of the boiler

Results of BOE Examination:

  1. At least 45% marks in each written as well as in oral examination and
  2. The aggregate should not be less than 50% of the total marks.

Job Opportunities for BOE Certified Engineer

  • A Board of Examiners (BOE) Certified Engineer typically refers to a professional who has obtained certification from a Board of Examiners in a specific engineering discipline.
  • The job opportunities for a BOE Certified Engineer will depend on the specific field of engineering in which the certification is held
  • Boiler Operation Engineers Jobs

 

BOE  Faculty 

Mr. Dinesh L. Jadhav,

  • B.E. – Mech.(COEP, Pune ), BOE, BEE Certified Energy Auditor
  •  Member Of the Boiler Operating Engineer (B.O.E) Examination Committee at Government of Maharashtra (GoM)

  • He is a Qualified Graduate Mechanical Engineer, with Post Graduation in Machine Design
  • More than 40 years of proven multifarious practical Experience:
    • Energy Auditor in 2006
    • Experience: Services in boiler and power generation
    • troubleshooting in Boilers, Power Generation, and power plant maintenance
    • Energy  Audit   for Thermal & Electrical

 Contact for BOE Training 

Students and industry professionals can reach us for more online or offline BOE  training :

E-Mail: cfdflowengineering@gmail.com, info@cfdflowengineering.com

What’s app contact:+91- 7774018223

 

 Features of the BOE Course

Update: Soon we will be launching  an Online BOE course covering

  • 8-10 Video lectures
  • 8-10 Presentations on basics of BOE and questions
  • Online Mock Test for exams
    • Paper 1
    • Paper 2
    • Oral Preparation
  • Feedback and Q & A session for candidates
  • Online webinar  by Industry Experts with WhatsApp call or phone 
  • From time to time, guidelines will be given
  • Candidates’ feedback are taken for correction and restructuring of course content
  • The practice of numerical questions based on past exams and more exercises
  • For paper 3, guidance will be provided as per the practice of candidates
  • In an individual capacity, training will be provided
  • Overall all or complete syllabus will be covered in the course
  • Via-via guidance for BOE
  • Experienced and Qualified trainer
  • Video content for effective preparation of BOE exam

 

 Course Feedback for Industrialists

Mr. Babasaheb D. Kadam

K.S.K.S.S.K.Ltd Gautamnagar,  Kopargaon, Ahmednagar, Maharashtra (India)

B.P.E. Certificate No: 493, Dated January 1994

abasaheb D. Kadam_BOE

I would like to express my gratitude towards you for being extremely helpful during the initial days of my 2nd Class Boiler Proficiency Examination in 1994. This was due to your efforts and hard work for me, which resulted in me passing the examination with a Satisfactory Score. The book which you published during those days guided me in many more ways. I hope that many more aspirants would also be lucky enough to be guided & taught by you. It is always grateful for what you have done.

 

 Mr. Nilesh Baghal, M-Tech Project Manager 

It is my pleasure to introduce my carrier Builder Mr. Dinesh Jadhav sir  (Former GM, Universal Starch Chemical Allied Ltd.,  Monachal ) as coach, trainer & mentor for BOE, BEE & carrier consultation in power, project & process Industries. They have vast experience in handling projects related to process Industries from concept to commissioning.

I have worked under Jadhav sir at Universal Starch for the New Green Field project of Shivangon Food & Pharma. He has a great ability to handle multi-core projects with 1000+ Subordinates working under him. His leadership qualities are such that, he develops his subordinates to handle responsibility independently. He shares his work experience & knowledge with people to grow higher & higher. Under his guidance, many engineers at Universal Starch have passed BOE & many taking guidance for the future. by shaping my career, he has insisted me to take admitted to M-tech in project management at COEP, Pune.

Mr. Jadhav sir has a very strong portfolio of technical persons & many persons, follow him. I am also one person who follows his footprints. I wish him a very successful life in this social work of coaching new students of BOE, BEE & career consultation. He is contributing toward a strong nation-build.

 

  Mr.Jitendra B.  Patil, Executive Utility (VVF India Ltd.)

      I would like to express my gratitude to Mr. Dinesh Jadhav sir, for your Guidelines in my whole career you are my first  Professional guide. I worked under him as a graduate engineer trainee (GET) in 2014. Initially, I had no clear idea about myself and my career. Because I am a very common and average student in my educational life passed BE (mechanical) in Second class.

This is only possible due to his efforts and guidelines. I passed the BOE exam in 2017 held by the Maharashtra board with a good score on the first attempt. Your words have always given me new lessons to they always act like master keys in my professional life.

I have no more words to express my feelings. I am very lucky enough guided & taught by you

Will be always grateful for your blessing to me.

Thank you…!!

 Mr. Nilesh Paul, Shift Engineer

It’s my gratitude to introduce my carrier Builder Mr. D L Jadhav sir ( BOE BEE Certified Energy Auditor) as BoE coach and carrier consultant. Sir has huge experience in the Power and process industry from concept to commissioning he has a vast knowledge of the field.

I contacted him just 40 days before my BOE exam and with his valuable guidance, I cleared the Central Boiler Board BOE examination in the first attempt with 78% marks. Not a single question in the exam is beyond our preparation sir guided me just for 30 as a crash course and the result was amazing.

In that short time interval, sir covered all my syllabi with proper planning. currently, he is guiding me online for the BEE Energy Auditor exam.

Mr. Jadhav sir has a very strong portfolio as a technical person as well as a management person.

I learned team building and how to handle responsibilities independently. Under his guidance, many engineers like me cleared the BOE and BEE examinations.
Thank you sir for guiding me and showing me the right path.

 

 Mr. W. R. Aher

B.E MECH. M.I.E. B.O.E.

Council member of DSTA Nasik -422013. (MH),

Member of MH-BOE, board,

Technical Consultant for Sugar Mills, Power, Chemical, etc.

C:\Users\W.R.AHER\Desktop\coat small.jpg

 

It gives me immense pleasure to introduce my nearest and dearest colleague Shri. D.L. Jadhav,  as excellent trainer and guide for B.O.E.AND BEE ENERGY AUDITOR. This is because of his long and outstanding experience in the boiler and cogen industry. His depth of knowledge and explaining power are admirable and touching to the heart.

He passed B.E.MECHANICAL in 1978 from COEP Pune. Thereafter he passed the first-class boiler proficiency from the Maharashtra boiler examination board and also the Energy auditor exam from BEE. He was the paper mill Manager at Kopargaon and Pravaranagar. He had achieved the highest production capacity, energy saving, water saving, and cost-effectiveness in those mills. Highest efficient boiler operation in the starch mill at Dondaicha, Dhule.

He is well conversant with boiler efficiency calculation, material selection, and efficient boiler accessories. He is well conversant with workforce planning and training to them. He is a member of the Maharashtra Boiler examination board for years. He has many technical followers in the industry. I am one of them. I wish him every success in this social work of coaching to students of B.O.E.AND BEE ENERGY AUDITOR.

How to crack the BOE Exams

  • How to crack BOE is the first item of any state boiler board

How to crack BOE exams tips

  • To clear Boiler Operator Engineering exams, it is important to have a solid understanding of the principles and practices related to operating and maintaining boilers. Here are some steps you can follow to prepare for and clear the exams:
  1. Understand the exam requirements:
    • Familiarize yourself with the exam syllabus, structure, and eligibility criteria. This will help you plan your preparation effectively.
  2. Study the relevant materials:

    • Obtain the recommended textbooks, study guides, and reference materials for boiler operation and engineering.
    • Make sure to cover topics such as boiler types, combustion processes, safety procedures, control systems, maintenance, and troubleshooting.
  3. Create a study plan:
    • Develop a structured study plan that allocates time for each topic based on its weightage in the exam.
    • Break down your preparation into smaller, manageable tasks and set realistic deadlines.
  4. Review basic engineering principles:
    • Brush up on fundamental engineering concepts such as thermodynamics, fluid mechanics, heat transfer, and energy conversion.
    • Understanding these principles will help you grasp the underlying theory of boiler operation.
  5. Practice numerical problems:
    • Boiler operator exams often include numerical problems related to boiler efficiency, heat transfer calculations, fuel consumption, and steam generation.
    • Solve practice problems to strengthen your problem-solving skills.
  6. Take mock exams:
    • Practice with sample papers and previous years’ question papers to simulate the exam environment.
    • This will help you become familiar with the exam format and time management.
  7. Join preparatory courses or workshops:
    • Consider enrolling in preparatory courses or workshops offered by professional organizations or technical institutes.
    • These programs can provide valuable guidance, resources, and additional learning opportunities.
  8. Seek practical experience:
    • Gain hands-on experience by working under the supervision of experienced boiler operators.
    • Practical exposure will enhance your understanding of boiler systems and their operation.
  9. Stay updated with industry regulations:
    • Stay abreast of the latest regulations, codes, and standards related to boiler operation and safety.
    • Understanding the legal requirements will ensure you are well-prepared for questions on compliance during the exam.
  10. Revise and reinforce:
    • Regularly revise the topics you have covered and reinforce your understanding through self-assessment quizzes or discussions with fellow aspirants.
    • Consolidate your knowledge to build a strong foundation.
  11. Maintain a positive mindset:
    • Stay motivated and maintain a positive mindset throughout your preparation.
    • Believe in your abilities and stay focused on your goal.

 

Remember, clearing the Boiler Operator Engineering exams requires dedicated effort, consistent studying, and practical knowledge.

Good luck with your preparations!

Review of Power Plant and Boilers

Thermal Power Plant

The thermal power plant cycle, also known as the Rankine cycle, is a common method of generating electricity from heat. It involves the following steps:

  1. Fuel Combustion:
    • The process begins with the combustion of fossil fuels such as coal, oil, or natural gas.
    • This generates high-temperature and high-pressure gases.
  2. Boiler:
    • The combustion gases are directed to a boiler, where they transfer heat to water.
    • The boiler consists of tubes filled with water, and the hot gases flow over these tubes, heating the water and converting it into steam.
  3. Steam Turbine:
    • The high-pressure steam from the boiler is directed to a steam turbine.
    • The steam’s energy is used to drive the turbine, causing it to rotate at high speed.
  4. Power Generation:
    • As the steam turbine rotates, it drives a generator, which converts the mechanical energy of the turbine into electrical energy.
    • This is where electricity generation takes place.
  5. Condenser:
    • After passing through the turbine, the low-pressure steam is directed to a condenser.
    • In the condenser, cold water from a cooling tower or a nearby water source is used to cool and condense the steam back into the water.
  6. Feed water Pump:
    • The condensed water, known as feedwater, is then pumped back to the boiler using a feedwater pump.
    • This water is again heated in the boiler to produce steam, restarting the cycle.
  7. Cooling Tower: The heat absorbed by the cooling water in the condenser is dissipated in a cooling tower. The tower uses the process of evaporation to cool the water, which can then be recirculated back to the condenser.
  8. Environmental Controls:
    • Thermal power plants typically have various environmental controls in place to minimize pollution.
    • These include electrostatic precipitators to remove particulate matter, flue gas desulfurization systems to reduce sulfur emissions, and selective catalytic reduction systems to control nitrogen oxide emissions.
  • The Rankine cycle is a continuous process, where the working fluid (water and steam) is recycled and reused.
  • This allows for efficient utilization of heat and generation of electricity.
  • Different variations and configurations of the cycle exist, such as combined-cycle power plants that integrate gas turbines and steam turbines to achieve higher efficiency.

Sugar Factory Boiler

  • A sugar factory boiler is a specialized type of boiler used in sugar production plants.

  • It plays a crucial role in the sugar manufacturing process by providing the necessary heat and steam required for various operations, including juice extraction, sugar crystallization, and drying.
  • Major parts of the boiler
    1. Furnace and burners
    2. Fuel feeding system: coal and bagasse
    3. Air Preheater  for heating supply air
    4. Feed Water System
    5. Draft: forces and Induced fans for continuous circulation of air and flue gas
    6. Steam and water drum are connected to the Water wall around the furnace
    7. Economizer: it is used  for heating  water
    8. Scrubber: it is fitted to remove Sulfur dioxide (SO2)  from flue gas
    9. Chimney: Exhaust of flue gases
  • Fluid flow circuits for air, water, and flue gases need to understand

schematic of sugar factor boiler

  • Here are some key aspects of a sugar factory boiler:
  1. Boiler Type:
    • Sugar factory boilers are typically high-pressure water tube boilers.
    • Water tube boilers offer efficient heat transfer and can handle the high-pressure steam requirements necessary for sugar processing.
  2. Fuel Source:
    • Sugar factory boilers commonly use bagasse, a fibrous residue left after extracting juice from sugarcane, as the primary fuel.
    • Bagasse is a renewable biomass fuel and is abundantly available in sugar mills.
    • In some cases, additional fuels like coal or biomass can be used as supplementary or backup fuels.
  3. Steam Generation:
    • The boiler generates steam by combusting the fuel.
    • The heat released during combustion is transferred to water, converting it into high-pressure steam. The steam generated is then used in various processes within the sugar factory.
  4. Juice Extraction:
    • Steam from the boiler is used in the process of extracting juice from sugarcane.
    • The steam is passed through evaporators to heat and evaporates the cane juice, facilitating the separation of the juice from the fibrous material.
  5. Sugar Crystallization:
    • The concentrated juice obtained from the evaporators is further processed in vacuum pans.
    • Steam from the boiler is used in these pans to heat the juice, causing crystallization of the sugar. The resulting sugar crystals are then separated from the syrup.
  6. Drying:
    • Steam is also used for drying purposes in sugar factories.
    • It is utilized in equipment like rotary dryers or fluidized bed dryers to remove moisture from sugar crystals before packaging.
  7. Steam Distribution and Pressure:
    • Sugar factory boilers have a steam distribution system that supplies steam to different sections of the plant at various pressures.
    • Higher-pressure steam is required for juice extraction and sugar crystallization, while lower pressure steam is used for drying and other auxiliary processes.
  8. Environmental Considerations:
    • Sugar factory boilers are subject to environmental regulations to control emissions.
    • Efforts are made to optimize combustion efficiency, minimize particulate matter emissions, and reduce the environmental impact of the fuel combustion process.

References

  1. Syllabus For BOE Examination,
  2. A. M. Ranjan, Practical Boiler Operation Engineering and Power, PHI Publication (2015)
  3.  Ritesh Gandhi, Boiler Operation Engineer Exam Question and Answer, Notion Press (2017)
  4. P.K. and D.K. Das, An Introduction to Thermal Power Plant Engineering and Operation: For Power Plant Professionals, Notion Press (2018)