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Combustion Calculations For Gas Fuel

Combustion Calculations

Fundamentals of Combustion and its Modeling

  • Refer to the following useful articles on the basics of combustion and its CFD modeling

Calculation of Mass flow rate of air and fuel

  • In the following table, the mass flow rate of actual air can be calculated based on given fuel composition and excess air conditions
  • Key input and out for combustion calculate
    • Enter Inlet temperature (F), excess air (%), fuel composition of natural gas ( % mole fraction) and the fuel firing rate (10∧6 Btu/hr) of the burner
    • The output is given for the mass flow rate of air and air in pounds per hour (lb/hour), and the enthalpy of flue gases

 

Combustion Calculation for Gas Firing

Inputs

  • 12-component fuel gas table (CH₄, C₂H₆, C₃H₈, C₄H₁₀, C₅H₁₂, C₆H₁₄, H₂, CO, CO₂, N₂, H₂S, C₂H₄) with mol % entry
  • Excess air %, air preheat temperature, fuel temperature, ambient temperature
  • Humidity of combustion air
  • Furnace absorbed duty (MW), thermal efficiency, stack temperature, radiation loss %

Calculations

Parameter Method
HHV / LHV Mole-fraction weighted sum from component database
Stoichiometric Air O₂ balance per combustion reaction
Adiabatic Flame Temperature Enthalpy balance (LHV + sensible air heat) solved against flue gas sensible enthalpy via bisection; Cp from Smith–Van Ness polynomial coefficients
Furnace Exit Temperature (FET) Heat balance — flue gas enthalpy after subtracting absorbed duty + radiation losses
Flue Gas Composition CO₂, H₂O, excess O₂, N₂, SO₂ per mole balance
Heat Balance Fired duty, absorbed duty, stack loss, radiation loss breakdown in MW and %